A sweet win for automation: Palletizing frosting buckets with Robotiq + Alba

When your item is frosting and your objective is to relocate– quickly, tidy, and without damaging a sweat– you do not wish to leave anything to opportunity. That’s specifically why one bakeshop maker coordinated with Robotiq and Alba to automate their container palletizing procedure. The objective? Pile a selection of frosting container dimensions onto CHEP and GMA pallets without manual work or downtime.

Looter alert: objective completed.

From guidebook to automated, without missing out on a beat

The bakeshop required a much better method to palletize hefty containers of icing. The traditional technique– by hand piling both sides of the pallet– mishandled and hard on employees. To make issues extra complex, they really did not wish to commit team simply to location vacant pallets on the conveyor.

So, we generated the hefty players:

• Robotiq’s AX30 palletizing service, powered by the UR30 cobot, efficient in taking care of hauls approximately 70 pound (32 kg).
• Alba’s conveyor and pallet dispenser system, crafted for integrity and smooth combination.

The outcome? A completely automated configuration that palletizes 57 pound lots with accuracy– and no pressure on the labor force.

A wise system with major muscular tissue

The actual magic remained in the combination. Alba provided a pallet dispenser that immediately supplied vacant pallets to the construct area. From there, the AX30, improved with a 7th Z-axis, dealt with palletizing with the reach and versatility the application required.

To sustain the cobot’s activities, Alba made a conveyor system that did greater than step item– it made the whole procedure smarter:

• A blade quit and backstop made even up pallets for precise selecting.
• An ultrasonic sensing unit at the fork vehicle pick-up area made sure accurate, secure dumping.
• A PanelView 800 HMI touchscreen offered drivers total control over dispenser, construct, and pick-up areas.

With this system in position, the line ran autonomously– needing simply a forklift vehicle driver to get rid of complete pallets. Discuss effective synergy.

15 pallets per hour, no difficulty

With repeatability baked in and hefty training taken care of by the cobot, the system currently provides up to 15 complete pallets per hour That’s 2,736 pounds of frosting benefits per pallet, easily relocated and piled, while drivers concentrate on higher-value jobs.

They likewise included:

• Interlayer sheet handling, for included security throughout piling
• Security scanners, dividings, and light drapes to divide individuals and equipment, maintaining every person safeguarded

Lean Robotics at work

At Robotiq, we adhere to the Lean Robotics approach— Style → Incorporate → Run– to maintain automation basic, scalable, and clever. This task examined every box:

✅ Labor reallocation
✅ Boosted functional designs
✅ Versatile service for various container dimensions
✅ Rapid implementation
✅ Smooth combination with Alba’s conveyor technology

It’s a book instance of exactly how cooperation transforms obstacles right into pleasant triumphes.

Obtained repeated jobs consuming your group’s time?
Allow’s construct something much better, with each other.
➡ Talk with a Robotiq professional and begin developing your following clever automation step.