Automation that delivers: how a pizza dough manufacturer tackled palletizing challenges

Palletizing might appear easy– till you’re raising 43-pound boxes all the time, piling them 6 feet high, and battling to locate employees happy to tackle the intense job. For one pizza dough producer, this traffic jam had not been simply slowing down manufacturing– it was making staffing a consistent migraine. The remedy? Automation. See just how Robotiq’s PE20 palletizer assisted them get over area restrictions, minimize dependence on temperature labor, and maintain manufacturing moving.

The business

This certain consumer has a single emphasis: they make and disperse pizza dough. With simply a handful of SKUs, their procedure is structured– however not without its obstacles. Their dough spheres are loaded right into boxes and delivered to representatives offering dining establishments, retail, and food solution organizations.

The obstacle: a task nobody desired

Palletizing could show up easy, but also for this producer, it ended up being a significant traffic jam. Packages considered approximately 43 extra pounds each (20 kg), and heaps rose to 6 feet high (1.8 m). The repeated training and expenses job made it an unbelievably arduous task– one that was practically difficult to personnel.

The business counted greatly on temperature labor to load their 2 10-hour changes, which came with a high expense and with consistent turn over. Sometimes, manufacturing needed to reduce simply to change employees to cover the palletizing job. It was clear: this task required automation.

Why Robotiq’s remedy was the best fit (actually)

A number of aspects made Robotiq’s palletizing remedy the best option:

1. Taking Care Of Hefty Boxes— The business was at first thinking about a heavier-duty commercial robotic, however the timing was best: Universal Robots had actually simply boosted the haul capability of the UR20 from 20 kg to 25 kg. This implied that rather than choosing a bigger system, they might release the small and reliable PE20 cobot palletizer, which was a lot more affordable and much better fit for their demands.
2. A Compact Impact— Area was limited. Typical commercial palletizers were much from suitable because of their huge impact. Robotiq’s remedy, with its adaptable and small style, had the ability to match the consumer’s readily available area with simply inches to save. With the aid of Robotiq’s application group, the configuration was enhanced to operate effortlessly within these restrictions.
3. Smart Course Preparation— In a messy atmosphere, motion issues. Robotiq’s software program enables customers to specify limited areas, making certain the robotic can run successfully also in close quarters. This was vital in making the system job within the consumer’s work space.

Guidance for suppliers thinking about automation

If you assume automation isn’t feasible for your center, reconsider. This consumer initially presumed their restrictions– box weight, restricted area, and the nature of their procedure– would certainly make robot palletizing difficult. However by bringing the obstacle to Robotiq, they discovered a remedy customized to their demands.

For any kind of producer dealing with labor lacks, high turn over, or literally requiring jobs, the essential takeaway is this: do not eliminate automation prior to checking out the opportunities. With the best modern technology and the best group, also the hardest obstacles can be resolved.

If you’re battling with a comparable traffic jam, connect. We’ll aid you locate a means to make automation help you.