Back injuries, rising insurance, and one smart move in palletizing

Some issues do not appear in your General Tools Efficiency control panel– yet they cost you huge. That’s what a sauce and flavor maker in Latin America recognized when ergonomic injuries and insurance policy costs began accumulating. Their solution? A rapid, easy palletizing remedy developed to provide ROI past simply labor cost savings.

Why automate?

The group was encountering greater than simply a labor lack. Employees were reporting back injuries from recurring training, and insurance policy expenses had actually surged. That’s when the job supervisor buckled down concerning adjustment.

Their objectives were clear:

• Decrease office injuries
• Reduced insurance policy costs
• Boost end-of-line performance

This had not been practically increasing throughput– it had to do with
maintaining individuals secure and safeguarding the lower line

What made this an excellent fit?

They took a look at a number of alternatives– consisting of typical system integrators. However when they contrasted installment time, functionality, and lasting adaptability, a Robotiq Palletizing Solution stuck out.

✔ Set up in a number of days
✔ Configured by the internal group
✔ Reduced upkeep, scalable arrangement
✔ No supplier lock-in

Unlike custom-made configurations that call for weeks to incorporate (and continuous phone call to your integrator for modifications), our remedy provided complete possession– without intricacy.

From Costa Rica to Colombia: scalable effect

The maker has 2 centers– one in Costa Rica and one more in Colombia– with boxes varying from 8 to 17 kg. Also in areas with reduced labor expenses, the mathematics took a look at. That’s due to the fact that ergonomic dangers uncommitted concerning base pay, and insurance provider do not either.

The center in Costa Rica set up a PE20 system. In Colombia, they selected a smaller sized haul. In both situations, the Robotiq Palletizing Remedy provided fast success– and stimulated passion in broadening to even more lines.

Takeaways for various other suppliers

Whether you remain in Costa Rica or Kansas, the reasoning uses:

Ask the best inquiries.
Are you paying a lot more for insurance policy? Wasting time to injury-related downtime? These “covert” expenses typically make or damage the ROI.

Beginning tiny.
One palletizer is all it requires to reveal the worth– and develop interior buy-in for a lot more.

Select a remedy that places you in control.
Try to find modular, open systems that your group can adjust without professional aid.

And if you’re running a center where your group is your best property, you may locate that business situation for automation is more powerful than you assume. For comprehensive understandings on the toll handbook palletizing can tackle a business and just how automation can minimize those pressures, download our Manual Palletizing Ergonomic Risks ebook by sector professional, Carla Silver.