Brewing Excellence with Industry 4.0 automation

E80 Workforce and Carlsberg: Brewing Excellence Together

“From its origins as a cramped regional brewery on a hill outdoors Copenhagen, the Workforce is now a world player with activities one day of the enviornment. However the journey is powerful from over” – they recount at Carlsberg, a leading world brewing firm established in 1847.

E80 Workforce Carlsberg from E80 Workforce on YouTube.

When Carlsberg approached the root of Industry 4.0

Along this journey came our Workforce when Carlsberg’s manufacturing facility in Falkenberg, Sweden, approached the root of Industry 4.0 bigger than 15 years within the past. When the need for rapid and loyal handling required a brand contemporary technology to meet increasing demands from the Market and streamline manufacturing facility’s operations, the brewing firm began their seek a simply partner who would possibly per chance guarantee versatile and efficient solutions over time.

Our Workforce together with Carlsberg used so that you can play an basic role within the brownfield website transformation exact into a extremely automatic and built-in brewery, providing the major laser guided autos (LGV) on the very starting of the partnership.

“On the time, automation used to be a mountainous jump forward, guided by a sturdy spirit of innovation. The following step used to be to implement the conversation with our warehouse gadget Astro and the PLC integration with the assorted automatic programs” states Joakim Sjögren, OT&E Manager at Carlsberg Offer Company Sverige AB.

LGVs to raise efficiency of Carlsberg’s intralogistics flows

In 2016 they decided to additional have confidence in this operation adding 34 laser guided autos, a key ingredient of the integration assignment. These self sustaining autos bring the lawful product within the lawful space on the lawful time inner the brewery, enhancing efficiency. To make certain excessive-stage performance, our Workforce developed two recount-of-the-art customized palletizers, identified as Dragon Beverages, that provide excessive-glide, precision layers of products onto pallets, severely enhancing the packaging assignment, making dawdle consistency and integrity to the last product. Realized after a cautious prognosis of the starting field, the vary of product to retailer, and each customer’s industry targets, the storage solutions developed by our engineering crew based on Carlsberg’s wants include a Block Storage and a three-stage Gravity Rack.

Guaranteeing excessive performance over time

Recognizing the need for seamless and ongoing operation, our Workforce deployed an Integrated Technical Toughen (ITS) that ensures that the performance of your total plant stays excessive over time, while making dawdle continuous increase and training options to the crew. Realizing in detail the functionality of the programs lets within the operators who must work together with these applied sciences on a each day foundation to know how and when to intervene, reducing production downtime or facilitating conversation with the 24/7 Far-off Toughen.

“Our role here is to acquire the application gadget efficient and to propose possible functionality improvements, when wished. Working in terminate cooperation with Carlsberg by simulating assorted scenarios, we try to ogle for and steal the true resolution on the waste” hiss Anders Schmidt and Eliasson Jonas, segment of ITS at Carlsberg Sverige.

Sustainability and diminished environmental influence through built-in programs

Sustainability is one other key point for Carlsberg, which strives for helpful resource exhaust optimization and wreck reduction. “Turning in items on the lawful time has environmental advantages, as reworks are diminished or eliminated. By this automatic and built-in solution, we ask to decrease the environmental influence”, adds Joakim Sjögren.

Over the last two decades, the plant has been running day to day 24/7 since the initiate of the partnership between Carlsberg and our Workforce, which has been characterised by a profound sense of reliability and steadfast consistency, which, in turn, has yielded certain results. By a profound sense of mutual have confidence and a pioneering perspective towards innovation, the collaboration has evolved exact into a excellent success sage of a shared journey towards the lengthy scramble.