Choosing the Best Automatic Tool Changer for Your Robotic Setup

In the period when automation is anywhere, automated device changers are currently a crucial part for several robot and CNC machining applications.

Hand-operated device altering stays a traffic jam for some machining procedures. Depending on a human driver triggers the efficiency of a machining procedure to plateau. This is due to the fact that your robot cell constantly requires to wait on somebody to transform the device in between jobs.

With an automated device changer, you can maximize your machining procedure.

The concern is … exactly how can you inform if your application would certainly take advantage of an automated device changer?

Allow’s consider the factors to consider you can make when determining whether to make use of a device changer for your robot configuration.

The Interpretation of an Automatic Device Changer

An automatic tool changer is a mechanical tool that promotes the smooth exchange of robotic and CNC devices without hands-on treatment.

With a mix of mechanical, pneumatically-driven, and electric parts, the device changer can promptly exchange robot end effects.

This ability assists to decrease downtime of a robot cell and to improve functional versatility. It likewise implies you can make use of the exact same robotic for a range of unique action in a solitary production procedure.

Automatic device changers typically consist of 2 components: the master and the device. The master affixes the wrist of the robotic and the device affixes to completion effect.

When the device requires to be transformed, the robotic relocates to the device changer, launches the existing device, and affixes to the brand-new device.

Exactly How to Inform if Your Application Requirements an Automatic Device Changer

If you read this short article, it’s most likely that you currently believe you require an automated device changer for your robotic application … and as a result, you’re most likely right.

Automatic device changers are called for when you require the robotic to promptly change in between devices. This might imply changing in between various kinds devices or changing in between versions of the exact same kind of device to sustain upkeep.

According to Jean-Christophe Prioux from Stäubli, ” In particular commercial areas, parts undergo a substantial quantity of anxiety. This causes early aging and failure. For numerous producing procedures, a device changer is the just implies to guarantee the ideal efficiency of a robotic.”

Right here are some concerns you can ask on your own to establish if you require an automated device changer:

• Are you experiencing regular device transitions that interrupt manufacturing?
• Does your production procedure need several devices or setups?
• Is device wear and upkeep holding creating a reoccurring disturbance to manufacturing or top quality problems?
• Do you have restricted labor force sources to carry out hands-on device adjustments?
• Are you presently running several devices that could take advantage of device interchangeability?

Certainly, not all robot arrangements require a device changer. Often, it makes even more feeling to buy a completely various robotic rather– such as when one specific procedure currently requires to run continually to fulfill need.

5 Secret Factors To Consider When Contrasting Automatic Device Changers

As soon as you have actually chosen that you require an automated device changer, the concern comes to be which design is the ideal one for you.

Exactly how can you analyze the various versions?

Right here are 5 crucial factors to consider when contrasting automated device changers:

1. Compatibility– Initially, it is necessary that you select an automated device changer that works both with your robotic and the devices that you will certainly be making use of.
2. Tons Capability– Like several robot parts, automated device changers have a tons capability. They ought to have the ability to take care of the weight of any type of devices and, if making use of a gripper, the weight of work surfaces.
3. Rate and Accuracy– A quick transition is necessary as it can end up being a factor of traffic jam for your efficiency. Discover a device changer that satisfies your demands.
4. Upkeep Requirements– Repetitively linking and separating devices can end up being a factor of failing of some device changers. Discover a version that reduces the demand for upkeep.
5. Control and Programs Combination– Lastly, your picked device changer ought to be as very easy as feasible for you to regulate making use of the robotic’s control equipment.

One means to improve the control of utilizing your device changer is to make use of the ideal shows software program. RoboDK natively sustains some device changer versions and can be set up to sustain a lot more.

3 Automatic Device Changer Designs from the RoboDK Collection

The RoboDK Robot Library consists of versions for very easy assimilation of numerous device changers.

Each device changer needs you to fill 2 versions right into RoboDK:

• Master Aspect– This attaches throughout of the robotic arm. You will certainly require among these per robotic.
• Device Aspect– This attaches to the device or end effect of the robotic. You will certainly require among these per device.

Right here are 3 device changers from leading robotic devices suppliers:

1. ATI QC-11

The QC-11 from ATI is a light-weight and portable device changer with a high-strength, sure securing device. It has actually a recommended haul limitation of 35 pound (15.9 kg).

Right here are the web links to the the master model and the tool model in the RoboDK Collection.

2. Zimmer FWR50F

The FWR50F from Zimmer has an incorporated air feed for hoseless air and vacuum cleaner transfer. It likewise sustains both automated and hands-on device adjustment choices. It has a taking care of weight of 16 kg.

Right here are the web links to the the master model and the tool model in the RoboDK Collection.

2. 3 OnRobot Double Quick Changer

The Dual Quick Changer from OnRobot is fascinating as it sustains the link of 2 devices concurrently. This enhances efficiency by 50% or even more. It sustains hauls as much as 20 kg.

Right here are the web links to the the entire tool model in the RoboDK Collection.

Exactly How to Promptly Incorporate Your Automatic Device Changer Utilizing RoboDK

If you wish to obtain one of the most from your automated device changer, shows is a crucial action.

By utilizing RoboDK, you can promptly and conveniently program your device changer. Simply fill the connected design right into the software program and include it to your program. We have actually consisted of

For a useful intro, look into our short article How to Use Tool Changers With RoboDK.

What automated device changer would certainly you such as to make use of with RoboDK? Inform us in the remarks listed below or sign up with the conversation on LinkedIn, Twitter, Facebook, Instagram, or inthe RoboDK Forum. Additionally, look into our considerable video clip collection and subscribe to the RoboDK YouTube Channel

The article Choosing the Best Automatic Tool Changer for Your Robotic Setup showed up initially on RoboDK blog.