COMAU UNVEILS END-TO-END HAIRPIN STATOR SOLUTIONS FOR E-MOTOR MANUFACTURING

POSTED 07/18/2024

COMAU UNVEILS END-TO-END HAIRPIN STATOR SOLUTIONS FOR E-MOTOR MANUFACTURING

• Comau’s fresh hairpin stator manufacturing solution ensures efficient, flexible and highly just conclude-to-conclude production of hairpin stators, an integral fragment of electrical motors
• Backed by 50 years of route of skills and precise electrification competences in automotive manufacturing, the sign-fresh proprietary skills is scalable and designed to meet most new and future production wants
• The excellent portfolio, which covers all of the electrical motor mark chain, reconfirms Comau’s location as a turnkey OEM & Tier1 e-manufacturing partner

Shanghai – July 17, 2024 – Comau has launched a complete hairpin stator skills portfolio covering all of the stator manufacturing route of, from hairpin wire forming, insertion to wire widening, twisting, and from laser welding all of the methodology to quality sorting out and adjust tests. Underscoring Comau’s commitment to innovation within e-Mobility, the expanded provide reinforces the company’s capacity to provide noteworthy turnkey strategies for all of the motor assembly route of from safe by to execution. It additionally displays Comau’s precise engineering and electrification competencies, having delivered a highly purposeful and fully validated solution within years of getting developed the preliminary prototype line.

As a crucial structural and purposeful part within an electrical motor, stator production is a posh route of that necessitates excessive precision and adjust levels. Comau’s fully configurable stator assembly line ensures efficient, flexible and highly just conclude-to-conclude manufacturing of hairpin stators with the inherent scalability to pass from a semi handbook to totally automatic route of. This level of versatility offers possibilities lots of benefits including the assorted to work with one partner for all their e-manufacturing wants.

Besides, Comau’s engineering capacity is designed to meet most new and future production eventualities and may perchance acutely take care of possibilities’ ache functions. Varied benefits include the optimized footprint and lean production contrivance-up, staunch-time route of monitoring for enhanced quality assurance, and reduced operational and vitality charges.

Comau’s handiest-in-class stator assembly modules were engineered within the company’s Center of Excellence of E-Motor Technology in Shanghai with the significant operation stations as wire forming, insertion, widening, twisting, cutting and welding produced in-dwelling by Comau China. This fulfillment represents Comau’s job of getting a international presence with local roots, because it both enhances China’s rising e-drive model and permits Comau to snappy reply to worldwide market requests with international group.

With its main R&D, prototyping, mass production and engineering skills, Comau can provide tailor-made strategies to electrical automobile and motor manufacturers on a international scale. This involves batteries as successfully as to e-Motors and e-automobile assembly strategies. The initiate of its proprietary hairpin assembly skills is designed to support possibilities greatly beef up the effectivity and suppleness of their production atmosphere. In the battery domain, on the opposite hand, Comau’s competence spans every stage of the assembly route of, from the preliminary safe and integration to optimization ideas and the beginning of flexible and scalable turnkey production programs.

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“The most new solution within our robust e-Mobility provide meets the rising ask for hairpin stators by automakers across the arena. It additionally enhances our capacity to safe and implement mark-driven electrification strategies that lengthen manufacturing efficiencies while guaranteeing the excessive level of quality and excellence Comau is identified for” emphasised Pietro Gorlier, Comau CEO. “We predict about there may be indispensable market likely for our turnkey hairpin assembly lines to increase the estimated international boost of the e-Motor market, which is anticipated to proceed its double-digit boost price*. Because the e-Mobility scenario continues to conform, Comau’s mountainous ranging competence and versatile abilities contrivance allow us to reply to the sing wants of our various possibilities.”

Jeff Yuan, Comau APAC Countries Cluster Lead, added: “Comau is terribly proficient within the assembly of E-Power programs and used to be some of the first companies to intently invest in this skills several years within the past. Moreover, our APAC R&D center, the China innovation center and Shanghai plant, proceed to increase international R&D and production. Comau Hairpin Stator Choices, which have been self-developed in China and launched worldwide, will greatly reach international automotive manufacturing towards bigger effectivity and greener clever applied sciences.”

*per internal estimates and supporting market learn.

About Comau

Comau, a Stellantis company, is a world leader in handing over sustainable developed automation strategies. With 50 years of ride and a international presence, Comau is serving to companies of all sizes in virtually any alternate leverage the benefits of automation. Backed by a continuous commitment to designing and developing innovative and straightforward to make employ of applied sciences, its portfolio involves products and programs for automobile manufacturing, with a precise presence in e-Mobility, as successfully as developed robotics and digital strategies to take care of impulsively rising markets in industrial sectors. The corporate’s offering additionally extends to accomplishing administration and consultancy. By the practising activities organized by its Academy, Comau is committed to advancing the technical and managerial knowledge obligatory to face the challenges linked to automation and leverage the alternatives of a repeatedly changing market. Headquartered in Turin, Italy, Comau has a international community of 7 innovation centers and 12 manufacturing vegetation that span 12 countries and make employ of 3,700 of us. Alongside with its wide community of distributors and companions, the company is in a space to reply snappy to the wants of its possibilities, no subject the set they’re steadily found one day of the arena.

www.comau.com