Future-Proofing Production: Lessons from a Leading Meat Processor’s Automation Journey

Robotiq chief executive officer Samuel Bouchard took a seat with Josh Davis, elderly network sales supervisor, to review a leading meat manufacturer’s automation trip.

History

This Robotiq consumer is a big meat handling center that provides a few of the most significant convenience food chains in the USA and internationally. They have actually constructed their track record as leaders in automation, constantly introducing to remain in advance in their market. With a manufacturing configuration currently leveraging innovation, they encountered obstacles in their end-of-line palletizing procedures. The firm runs 11 assembly line with strategies to scale as much as 50 even more, indicating substantial development capacity.

Company Obstacles

The crucial motorist for automation was the expanding need from their prominent convenience food customers. The boosting manufacturing quantity needed a dependable option to get rid of traffic jams in their palletizing procedure. Counting exclusively on human labor was no more a possible alternative offered the climbing throughput needs. In addition, preserving earnings with limited margins from huge customers demanded functional performance.

Particular obstacles consisted of:

• Fulfilling the manufacturing projections for the following 3 to 5 years.
• Accomplishing a fast ROI by minimizing labor prices and boosting manufacturing performance.
• Overcoming stress to continue to be affordable while handling prices.

By dealing with these obstacles, the firm intended to guarantee they might remain to range while preserving the high requirements anticipated by their clients.

Why Was Robotiq’s Palletizing Option a Great Fit?

Our palletizing solution gave the versatility and scalability the consumer required. Trick variables that made it the optimal option consisted of:

• Versatility: The system might conveniently adjust to transforming manufacturing requirements, consisting of SKU and box dimension changes. This capacity was crucial for a vibrant manufacturing setting with numerous lines.
• Compact Layout: The space-efficient system fit effortlessly right into their existing configuration without needing substantial adjustments.
• Convenience of Usage: The option included user-friendly programs, making it basic for the consumer’s group to run and preserve.
• Efficiency: Throughout side-by-side screening, the option exceeded rivals by an outstanding margin, refining 10 even more boxes per min. This remarkable efficiency was a definitive element.
• Regional Assistance: Extraordinary neighborhood assistance made certain the consumer had accessibility to professional support and fixing whenever required, even more sealing their choice.
• Proven Record: The option had actually been tried and tested in similar applications, supplying self-confidence in its dependability and ROI capacity.

Tips for Automating End-of-Line Palletizing

• Beginning Earl y: Postponing automation places you at a drawback in an open market. Firms that embraced automation years earlier are currently scaling efficiently with 10 to 20 systems. If you have not automated yet, currently is the moment.
• Concentrate On Proven Solutions: Go with common, non-customized services with a brief preparation and fast repayment duration. Verified items are much less high-risk and supply constant outcomes.
• Focus On Versatility: Pick a system that adjusts to transforming manufacturing requirements, whether it’s brand-new SKUs, box dimensions, or line setups.
• Utilize Regional Assistance: Collaborate with companions that can supply not simply the very best item however additionally solid neighborhood assistance to take full advantage of system uptime and performance.
• Damage the Money Restriction Cycle: While buying automation calls for ahead of time funding, the ROI is frequently understood in a year or much less, specifically with numerous changes. Spending currently will certainly conserve cash and boost earnings over time.

Automation isn’t simply a fad; it’s a need for business intending to remain affordable. The earlier you spend, the quicker you can profit of boosted performance, minimized prices, and raised manufacturing ability.