Heavy lifting gone light: How RAIN boosted throughput with a compact cobot palletizer

Rainfall Pure Hill Sparkling water runs a fast-moving drink procedure. Numerous SKUs, limited flooring area, and increasing need taxed their end-of-line group. The most significant traffic jam was hands-on palletizing. Operators were raising 30-lb instances at 6 per min, usually getting to 100,000 pounds per change Throughput depended upon human endurance, and the pressure was building up.

When hands-on palletizing holds the line back

rainfall encountered acquainted difficulties for mid-sized drink producers:

• Labor-intensive jobs: 2 drivers piled hefty corrugated instances all change long.
• SKU intricacy: Extra item variants boosted the danger of piling and identifying blunders.
• Restricted area: Typical palletizing devices was as well big for their center.

Despite having design knowledge in-house, constructing a personalized palletizer would certainly have indicated long preparations and greater danger.

A portable, ready-to-run solution

rainfall picked the Robotiq PE20 Lean Palletizer, powered by a collective robotic from Universal Robots. The system supplied the rate and dependability they required– without significant design adjustments.

Trick benefits for rainfall:

• Little impact that fit their present line
• Integrated safety and security scanner that decreased securing demands
• Quick implementation with marginal downtime
• Easy programs, also without robotics experience

Owner Mark Majkrzak summed it up merely:

” This option enhances throughput, driver health and wellness, gross manufacturing and labor usage. All without any individual shedding their task.”

Transforming hefty training right into high-value job

Automation really did not change rainfall’s group; it boosted them.
Both drivers formerly devoted to palletizing currently hold forklift qualifications and assistance higher-value locations of the plant.

On The Other Hand, the PE20 runs regularly and equals manufacturing. Rainfall obtained:

• Immediate throughput gains
  
• A more secure, much more ergonomic operations
  
• A faster-than-expected ROI

What this indicates for drink producers

rainfall’s experience shows a pattern throughout the Food & Drink sector. Small cobot palletizers eliminate one of the most literally requiring end-of-line job. They scale with SKU adjustments. They fit where typical systems can not. And they provide cause weeks, not months.

If you wish to see whether palletizing automation makes good sense for your center, beginning below.

Attempt the Palletizing Fit Tool— a fast, interactive method to see if Lean Palletizing is the appropriate suit for your line.

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