How a leading winery boosted efficiency with cobot palletizing

For vineyards and drink manufacturers, palletizing is typically among one of the most recurring and literally requiring action in manufacturing. By hand managing and piling containers for hours at once not just decreases throughput yet can likewise result in employee exhaustion and injuries.

One European white wine manufacturer encountered precisely this obstacle. With over 5 million containers refined every year and greater than 2,500 white wine ranges going through their bottling line, palletizing had actually ended up being a significant traffic jam. Staff members were by hand managing virtually 40 lots of product packaging product on a daily basis, leaving them tired after each change and developing inadequacies throughout completion of the line.

Standard automated systems were also pricey or also stiff to satisfy their demands. What they called for was a versatile, cost-efficient, and operator-friendly palletizing option that might stay on top of transforming container styles and high quantities– without interfering with manufacturing.

The obstacle: end-of-line traffic jams

The vineyard’s major objective was to boost functional effectiveness while shielding workers from recurring stress. Hand-operated palletizing was reducing the whole bottling procedure, developing stockpiles and affecting general efficiency. At the very same time, they required a remedy that might take care of constant transitions and fit within their existing flooring room.

The option: a cobot palletizing cell

The group picked the Robotiq PE20 Palletizer, powered by a Global Robotics UR20 collective robotic and a Robotiq vacuum cleaner gripper.

This cobot palletizer was developed to:

• Palletize 2 containers at once, straight from the conveyor belt
• Run securely together with employees, getting rid of the demand for secure fencing
• Adjust rapidly to various container dimensions and piling setups

Since it was portable and completely incorporated, setup fasted and necessary very little modifications to the existing design.

The outcomes: faster throughput, much healthier groups

When mounted, the advantages were prompt. The palletizing cell developed a continual, nonstop process, getting rid of the traffic jams that had actually reduced manufacturing.

Secret enhancements consisted of:

• Improved effectiveness: The line currently runs right away at the palletizing phase.
• Decreased physical stress: Employees no more invest their changes by hand piling hefty containers.
• Greater versatility: The cell quickly adjusts to transforming manufacturing needs and container styles.
• Staff member fulfillment: Removing a tiresome, labor-intensive job boosted spirits and wellness.

Practice satisfies contemporary automation

This task demonstrates how white wine palletizing automation can mix effortlessly right into also one of the most conventional procedures. By automating among one of the most requiring jobs on the flooring, the manufacturer enhanced throughput, boosted comfort designs, and guaranteed their group might concentrate on higher-value job– all while keeping their high criteria of high quality.

Your turn: automate with self-confidence

Whether you create white wine, spirits, or packaged drinks, cobot palletizers can assist you gotten rid of labor scarcities, lower ergonomic dangers, and maintain manufacturing running efficiently.

Your very first step is basic: attempt the Palletizing Fit Tool.

In simply a couple of clicks, you’ll obtain:

• A personalized 3D simulation of your palletizing cell
• ROI and repayment duration based upon your actual information
• A shareable record for interior decision-making

Beginning quickly. Range with self-confidence. Start your automation trip.
Complete the Palletizing Fit Tool today and see if Lean Palletizing is ideal for your procedure.