Korea Filter Engineering increases production 30% with Robotiq Lean Palletizing

Commercial suppliers usually fight with capability, labor pressure, and uniformity.

At Korea Filter Design, hands-on palletizing of 10– 20 kg (22-44 pound) commercial filter boxes was restricting result, boosting ergonomic danger, and slowing down distributions.

After releasing the Robotiq PE20 with a UR20, the firm accomplished:

• 30% manufacturing rise
• 50% decrease in employee exhaustion
• Near 50% decrease in injury-related lacks
• Absolutely no office occurrences given that installment
• ROI anticipated within 2 years

This study demonstrates how joint robotic palletizing enhances performance while securing employees in heavy-load production settings.

Business summary: Industrial filter production in South Korea

Established In 1996 and based in Gimpo, Korea Filter Design produces commercial filters utilized in electric discharge machining (EDM).

• Market: Industrial filter production
• Workers: 15
• Daily palletizing lots (prior to automation): ~ 4 lots
• Box weight: 10– 20 kg

With a lean labor force and expanding need, hands-on palletizing came to be a manufacturing traffic jam.

The difficulty: Hand-operated palletizing of hefty boxes

Prior to automation, employees by hand raised and piled roughly 4 lots of item daily

Trick concerns consisted of:

1. Ergonomic danger and employee exhaustion

• Recurring training of 20 kg boxes
• Back, shoulder, and muscle mass pressure
• Aging labor force boosting injury danger
• Exhaustion influencing spirits and uniformity

2. Efficiency constraints

• Day-to-day result covered at 200 boxes
• Hold-ups brought on by physical pressure and absence
• Trouble preserving constant throughput

3. Fallen short options

Previous training help were checked however procedures repetitively changed to totally hands-on palletizing as a result of intricacy or ineffectiveness.

The firm required a service that was:

• Compact
• Steady
• Easy to run
• Safe for human-robot partnership
• Quick to release

The service: Robotiq Lean Palletizing

In very early 2025, Korea Filter Design picked the Robotiq PE20 palletizer incorporated with the UR20 joint robotic.

Why this palletizing system?

• Takes care of boxes up to 20 kg
• Sustains approximately 20 SKUs
• Optimum pallet elevation: 2130 mm (84 in)
• Small impact for space-constrained centers
• Functions together with staff members without substantial security fence
• User-friendly user interface calling for marginal training

Quick release timeline

• Very Early 2025: Assessment
• March 2025: Quote
• Might 2025: Setup and launch

Very little format modifications were called for. The system incorporated flawlessly with the existing conveyor.

Operators had the ability to find out and run the system within mins, lowering reliance on specialized robotics know-how.

Outcomes: Quantifiable gains in performance and security

1. 30% manufacturing rise

• Outcome enhanced from 200 to 250 boxes daily
• Greater throughput without boosting head count
• Enhanced distribution integrity

2. Enhanced employee health and wellness

• Injury-related lacks almost cut in half
• Employee exhaustion decreased by greater than 50%
• Absolutely no office occurrences given that installment

Young-Hun Yoo, Aide Supervisor in Manufacturing, shared:

” After making use of the robotic, our bodies are healthier, and we really feel much less exhausted– much less than half contrasted to in the past. We have a lot more power left for our family members after job.”

3. Labor force optimization

• One full time staff member reassigned to higher-value jobs
• Much less physical pressure, even more functional emphasis
• More powerful group spirits

4. Solid economic instance

• Anticipated roi within 2 years
• Lowered indirect prices connected to injury and absence
• Enhanced capability without increasing center room

Why joint robotic palletizing operates in hefty production

This task shows crucial benefits of cobot palletizing systems:

Shields employees from recurring hefty training

Eliminating 4 lots of everyday guidebook training substantially decreases ergonomic danger.

Boosts result without increasing labor force

Automation supplements labor rather than changing it.

Ranges with item irregularity

The PE20 manages approximately 20 SKUs, sustaining varied product.

Suits space-constrained centers

Compact layout makes it sensible for tiny and mid-sized suppliers.

Allows rapid ROI

Quantifiable performance and security renovations speed up repayment.

Woo-Seok Kim, Supervisor of Service, discussed the choice:

” We inspected several robotic systems, however the PE20 was one of the most secure. Shielding our employees is one of the most vital point, and the PE20 permits us to do that. That is why it deserves the financial investment.”

Trick takeaways for suppliers taking into consideration automation

If your procedure includes:

• Hand-operated palletizing of hefty boxes
• Recurring training triggering exhaustion or injuries
• Labor lacks or maturing labor force difficulties
• Restricted flooring room
• Efficiency plateaus as a result of physical restrictions

Collective palletizing automation might provide quick, quantifiable influence.

Korea Filter Design’s improvement verifies that suppliers do not need to pick in between:

• Efficiency and security
• Development and labor force well-being
• Automation and functional security

With the best palletizing service, you can accomplish all 3.

Is Lean Palletizing the best suitable for your assembly line?

Usage Robotiq’s Palletizing Fit Tool to rapidly evaluate whether cobot palletizing makes good sense for your procedure and what a practical release can resemble for your center. You’ll also obtain customized price quotes for ROI and repayment durations and a 3D simulation of what Lean Palletizing can resemble on your .