Robotecki Redefines Robotics Precision Cutting and Drilling Applications with RoboDK

Accuracy cutting and boring can offer considerable obstacles, specifically when faced with labor lacks and absence of competent machinists. Robotecki, a Brazil-based leader in robot development, lately installed a job to tackle this trouble with a cutting-edge robot remedy powered by RoboDK.

With their application, the group at Robotecki not just decreased labor-dependency for these essential jobs, they boosted the high quality of manufacturing and throughput.

Right Here’s just how the group accomplished all this with RoboDK …

Presenting … Robotecki

Considering that its creation in 2013, Robotecki has actually come to be recognized for its ingenious remedies for high-performance machining. Based in Rio Grande do Sul, Brazil, the firm has actually constructed a solid track record for producing custom-made robot remedies throughout numerous markets.

Robotecki’s tasks are as considerable as they go over. Emphasizes of their knowledge consist of every little thing from fiber and timber machining to imaginative manufacture of huge statuary tasks.

The company’s philosophy is basic yet effective:

” At Robotecki, development remains in our DNA! Our dedication is to supply superb items and receptive assistance, making our consumers the best supporters for our brand name.”

With knowledge dealing with tasks for huge firms in tough fields– such as component manufacturing for aerospace– they establish robot cells making use of sophisticated modern technology.

With this most current success tale, the group at Robotecki showcases the enormous capacity of robot automation for dealing with one of the most intricate sector obstacles.

Labor Lacks, Component Irregularity, and Top Quality Issues

Labor shortage is just one of one of the most important concerns encountering several production markets nowadays. Typical time-intensive hand-operated procedures are significantly ending up being a traffic jam to manufacturing. Such procedures enhance expenses and typically result in irregular item high quality.

For this job, Robotecki’s group were additionally confronted with a distinct trouble: high component irregularity. There was no requirement for components to preserve uniformity. This worsened the circumstance, making it significantly tough to make sure regular premium cutting and boring.

Yet obstacles additionally result in beneficial chances.

The group identified they were handling a trifecta of obstacles that prevail in modern-day production:

• Labor Lacks– A number of the time-intensive procedures in production can be completely or partly resolved with robot automation. This aids maximize using human employees.
• Component Irregularity– Variability Reduction is important in modern-day production, where sustainability, expense performance, and waste decrease go to the center of everybody’s minds. Robotics can maximize procedures, making them extra effective with time.
• Top Quality Issues– Production premium items swiftly and effectively entails a constant harmonizing substitute suppliers aiming to range. Robotics can give a crucial modern technology in this job, as they give high uniformity.

Robotecki understood they might resolve these obstacles with a solitary robot application. By developing a job making use of RoboDK at its core, they incorporated numerous modern technologies right into a solitary remedy.

The Remedy: High-Precision Reducing and Boring with RoboDK

To get rid of these obstacles, Robotecki made an automated robot cell for accuracy cutting and boring applications.

By incorporating numerous innovative modern technologies, this system supplies a mixed remedy for suppliers aiming to satisfy the rigid high quality needs while adjusting dynamically to component irregularity.

Right Here is just how Robotecki made their remedy:

The Software And Hardware

The remedy is based upon numerous essential software and hardware parts, with RoboDK at the facility of the software program pile.

Initially, the equipment parts that the group picked are:

• Custom-made End Effects for Boring and Reducing– These specialized devices were made to take care of the details needs of accuracy cutting and boring.
• Automated Device Altering– The system consists of a tool-changing system that permits the robotic to change in between various devices on-the-fly to remove the demand for hand-operated device transforming.
• 3D Scanning Equipment for Component Evaluation– With 3D scanning, the system records the specific geometry of each component, aiding to handle the component irregularity.

The software program parts are:

• RoboDK for Simulation and Offline Shows– RoboDK’s powerful simulator works as the software program foundation of the system, making it possible for the group to maximize the robotic’s motions in a substitute setting prior to releasing to the physical robotic.
• Combination 360 for Machining Course Production– The leading CAD/CAM program Combination 360 was selected for producing comprehensive machining courses. With RoboDK’s dedicated plugin for Fusion 360, this procedure is basic and structured.

By incorporating these parts, Robotecki produced an option that not just fulfills the needs of modern-day production, yet additionally establishes a brand-new requirement for accuracy and performance in robot cutting and boring.

The Duty of RoboDK in Streamlined Growth

RoboDK verified crucial in the success of this job.

From fine-tuning the reducing procedure to mitigating equipment constraints, the software program’s capacities equipped Robotecki to:

• Enhance precision in simulation to remove unneeded versions on the production line.
• Streamline robotic changes and calibration actions to make sure regular machining.
• Increase implementation to bring the system online quicker than with standard techniques.

The group described:

” RoboDK aided in the growth of the reducing procedure, helping with changes, motions, and constraints of the robotic’s axes. Each component was additionally checked to get the 3D picture and program it in Combination. It was after that applied in RoboDK! “

This produced a system that is an exceptional suitable for suppliers collaborating with tough products like thermoformed components and fiberglass. The system’s flexibility, paired with simple programs operations, makes it specifically beneficial for organizations focusing on accuracy, scalability, and procedure simplification.

The Following Actions for Robotecki

What’s following for the Robotecki? The group sights this success as a tipping rock towards more comprehensive development with robotics in the future.

They intend to broaden their applications, concentrating initially on facing comparable obstacles to the ones attended to in these tasks. From there, they intend to remain to establish applications that assist in designers to have an extra structured and precise procedure.

If you would love to utilize RoboDK as the basis for your job, have a look at our simulation page to see what it can do.

Which of the 3 obstacles do you usually encounter? Sign up with the conversation on LinkedIn, Twitter, Facebook, Instagram, or inthe RoboDK Forum. Additionally, have a look at our considerable video clip collection and subscribe to the RoboDK YouTube Channel

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