Top Five Reasons to Recontrol Your Automation

July 8, 2024

Within the fast-paced world of order success, operational uptime is the spine of effectivity and buyer satisfaction. Programmable Logic Controllers (PLC) are on the coronary heart of automated materials dealing with programs in distribution facilities, controlling the intricate actions and processes that guarantee orders are fulfilled precisely and swiftly. As e-commerce continues to develop, the complexity of order success processes will increase, making the necessity for up to date controls extra essential than ever.

For proactive managers this isn’t only a routine examine; it’s a strategic transfer that may make or break the success of their operations. Updating system controls isn’t nearly maintaining; it’s about staying forward. Let’s break down the highest 5 the reason why upgrading management applied sciences is so essential.

1. Lengthen the lifetime of your present automation funding. Substantial assets have gone into deciding on, planning, putting in, and sustaining your automation infrastructure. Extending the general service lifetime of your gear with new controls protects these investments and will increase lifetime ROI. The soundness of this strategy additionally gives a greater vantage level for future adjustments in your automation technique.

2. Optimize the effectivity and productiveness of your automation. Failures and faults in unreliable materials dealing with gear (MHE) can result in painful system downtime and even missed order cycle instances. Merely updating the controls in your present gear can increase effectivity and productiveness. Updating your automation controls permits you to depend on your automation day-to-day, guaranteeing efficiency in high-volume services throughout additional busy instances like peak season.

3. Alter MHE to satisfy altering enterprise wants. A standard false impression is that buying all-new MHE is the one method to obtain the performance wanted for altering success traits. This isn’t true; upgrading the machine controls of your present automation can supply intensive enhancements and create alternatives to combine different automated purposes for what you are promoting wants. For instance, hiring labor is a typical problem for all distribution facilities. You could wish to combine a brand new ASRS along with your present automated conveyor to launch an environment friendly new goods-to-person methodology. The correct controls answer helps these shifts to satisfy present and future enterprise wants.

4. Transfer to a extra dependable, industry-standard controls platform. Rockwell Automation, previously Allen Bradley, is a dependable and industry-standard controls platform. Rockwell Automation has an intensive historical past that has confirmed stability for being a long-lasting product. Updating your controls to Rockwell’s Studio 500 and present PLC platforms extends the lifetime of your MHE. The Studio 500 platform is extraordinarily versatile, making it simple for updates and migrations. Rockwell Automation’s high-performance PLC {hardware}, mixed with versatile software program, delivers options appropriate for an unlimited number of distribution and success industries. Older management system elements develop out of date and getting elements could be a problem, however updating to a extra dependable, {industry} customary controls platform will increase lifetime ROI and gives a secure, long-lasting product.

5. Less expensive than full alternative. Retrofitting controls for mechanically sound materials dealing with programs prices lower than buying all-new gear. A full alternative is likely to be 30-40% greater than updating controls. After set up, you possibly can anticipate elevated productiveness and effectivity. When deciding whether or not to do a full alternative or an replace contemplate the next: ROI projections based mostly on unplanned downtime, in addition to the price of repairs, elevated value of machine elements, and journey charges from help groups, and so on. Then examine that projection to the price of an replace.

Elevated productiveness and effectivity ensuing from updating controls can have a major impression on the general operations of a distribution or success heart. By integrating a extra dependable and {industry} customary controls platform like Rockwell Automation’s Studio 500, companies can streamline their materials dealing with programs and decrease downtime. This not solely results in value financial savings but additionally permits for smoother operations, sooner order success, and improved buyer satisfaction.

Matthews Automation is a Rockwell Automation Gold system integrator partner with an intensive suite of pre-engineered PLC-based purposes. With over 30 years of full-service experience designing, implementing, and commissioning controls deployments, Matthews Automation can rejuvenate a wide range of each new and retired OEM materials dealing with gear manufacturers.

Let’s talk about revitalizing your materials dealing with automation and success processes with new controls.

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