Vision AI is Transforming Automated Optical Inspection | RoboticsTomorrow

WOBURN, MA, AUGUST https://www.roboticstomorrow.com/info/2025/08/18/imaginative and prescient-ai-is-transforming-automatic-optical-inspection/25327/18, 2025 — Within the relentless pursuit for shut to-zero defects per million (DPM), many manufacturers are turning to Industrial Imaginative and prescient AI for fully automating their inspection processes. No longer like aged machine imaginative and prescient that relies on rigid, rule-primarily based systems, Imaginative and prescient AI has the agility to learn, adapt and cope with day-to-day variability. Using excessive-resolution imaging applied sciences, AI algorithms, and accurate-time processing, Imaginative and prescient AI achieves precise, official defect detection for assembly rigorous global standards.

One sector aggressively deploying Imaginative and prescient AI is semiconductor fabrication. Manufacturing semiconductors entails a couple of steps like deposition, etching, doping, and lithography. For the length of every step, Imaginative and prescient AI is dilapidated to title imperfections that can possibly possibly lead to downstream disorders. Alongside with pinpointing scratches, sample errors, or particles on wafers, Imaginative and prescient AI inspects etched functions on the nanometer scale, verifies uniformity in materials deposition, and confirms ideal metallization. For chips requiring soldering or bonding, Imaginative and prescient AI precisely screens alignment in die bonding, wire bonding, and solder joints. Attributable to this, Imaginative and prescient AI has proven to make stronger yield and lower costly atomize.

OPTICAL INSPECTION

For greater than a decade, Advantech has driven innovation in Imaginative and prescient AI. Its developed systems are supercharged by AI Edge servers featuring Intel Xeon scalable processors and leveraging a couple of NVIDIA GPU playing cards to flee up inspection with out compromising performance.

In 2023, frame grabber producer BitFlow grew to vary into segment of the Advantech family. Its CoaXPress (CXP) and Camera Hyperlink interface frame grabbers are undoubtedly being deployed in Advantech Imaginative and prescient AI, taking these industry-main systems to the following stage in image acquisition. BitFlow frame grabbers are making it seemingly for Advantech Imaginative and prescient AI to capture and analyze ultra excessive-resolution photos with out experiencing latency or frame loss, even in multi-digicam setups. BitFlow’s various range of frame grabbers also permits the configuration of modular and scalable Advantech Imaginative and prescient AI systems personalized to a producer’s outlandish processes.

WORKING EXAMPLE

To illustrate, let’s uncover an Advantech Imaginative and prescient AI solution integrated into an optical inspection machine in a semiconductor fabrication plant. System comprise:

• AI AOI Edge Inference draw: Advantech HPC-6240 2U 20″ Rapid-Depth Edge Accelerator Server and ASMB-622V3 fifth/4th Technology Intel™ Xeon™ Scalable Proprietary Board supporting 8 growth slots.

• Frame Grabber Card: BitFlow Axion Camera Hyperlink half of-size x4 PCI Divulge Gen 2.0 frame grabber related to a couple of excessive-resolution Camera Hyperlink cameras

• GPU Card: NVIDIA RTX 6000 Ada excessive-stop expert graphics playing cards cope with advanced AI computations in visual inspections.

• Cameras: Axion-CL frame grabbers reinforce as many as four Camera Hyperlink cameras in atrocious, medium, corpulent or 80-bit codecs. CL cameras may possibly possibly very effectively be synchronized or completely honest, running at speeds up to 85 MHz.

Sooner throughput is seemingly by substituting the Camera Hyperlink interface parts for a BitFlow Aon™, Cyton™ or Claxon™ CoaXPress (CXP) frame grabber in a position to accelerating transmission speeds to https://www.roboticstomorrow.com/info/2025/08/18/imaginative and prescient-ai-is-transforming-automatic-optical-inspection/25327/12.5 Gb/s per hyperlink, reckoning on the model. BitFlow CXP frame grabbers work seamlessly with the Advantech AIR-030 AI Inference Arrangement Box in line with the NVIDIA Jetson AGX Orin, or the Advantech MIC-770 Compact Fanless Arrangement, or a lot of assorted Advantech IPC strategies.

Industrial Imaginative and prescient AI is revolutionizing up to the moment manufacturing by offering a sturdy tool for bettering product quality and operational efficiency. Frame grabbers are a lynchpin in Imaginative and prescient AI, in particular in accurate-time applications requiring latency-free, official records transfer. To learn more about Imaginative and prescient AI and frame grabbers, visit www.bitflow.com.