From blank floor space to a running robotic cell in 90 days

When many people consider setting up a robot cell, they envision a procedure that takes half a year, possibly a lot more. Unlimited style evaluations, assimilation hold-ups, and driver training that drags out for weeks.

Yet it does not need to be in this way.

With the Lean Robotics method, we have actually seen suppliers go from “we ought to automate” to a totally running robot cell in as low as 90 days. Right here’s just how.

Why rate issues

Time is cash. The faster you release automation, the quicker you:

• Decrease labor traffic jams
• Improve throughput
• Capture ROI

Lengthy timelines eliminate energy. They drain pipes interest from your group, postpone your return, and sometimes, delay the job completely.

That’s why a structured, time-bound method is essential.

The Lean Robotics 90-day roadmap

Month 1– Layout

Rather than beginning with the robotic, begin with your cell’s result

• Specify the “consumer” for your cell (commonly the following action in the procedure).
• Identify the amount, high quality, and speed that procedure requires.
• Layout your format for circulation, security, and convenience of usage.

Pro pointer: Avoid overengineering. Emphasis just on the functions you require for this stage of manufacturing. You can constantly increase later on.

Month 2– Incorporate

This is where you transform the strategy right into truth:

• Construct your cell with standard, pre-tested elements where feasible.
• Program offline to save money on manufacturing downtime.
• Examination with practical manufacturing inputs– do not wait till setup to uncover concerns.

Pro pointer: Maintain assimilation lean. Overcomplication at this phase results in hold-ups and future migraines.

Month 3– Beginning to run

Once the cell is mounted, it’s time to:

• Train drivers for self-confidence and convenience, not simply conformity.
• Go for reduced quantity initially, collecting comments from your group.
• Enhance based upon real-world efficiency prior to scaling to complete result.

Pro pointer: Paper whatever– formats, programs, SOPs– so your following cell enters also quicker.

What you obtain by scooting

• Quicker ROI— You begin conserving quicker.
• Group buy-in— A brief, effective implementation constructs self-confidence for future automation.
• Standardization— Lessons from your very first 90-day job ended up being the plan for the following.

Lean Robotics makes it feasible

The 90-day timeline has to do with eliminating the waste that reduces jobs down. With the best structure, devices, and state of mind, your group can go from empty flooring room to an effective robot cell in simply 3 months.

Wish to see just how this could operate in your manufacturing facility?

Take a deep study these concepts with your FREE electronic variation of the Lean Robotics publication (or buy a physical duplicate!)

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