From injury to innovation: Why manual palletizing is ripe for automation

Theoretically, palletizing resemble a standard job: pile boxes, repeat. Actually, it is just one of the most injury-prone tasks in production– and among the simplest to automate

If you’re trying to find a low-risk, high-reward area to begin with automation, look no more than completion of your line. Right here’s why hand-operated palletizing is triggering much more damages than you assume– and exactly how automation transforms it right into a critical benefit.

One employee, one hour, countless danger

Satisfy Julia. She operates in product packaging and invests component of her change training boxes onto pallets. Some evaluate 12 pounds, others much more. On an excellent day, she deals with over 700 lifts in a solitary hour. No turning, simply recurring movement– over and over.

Currently zoom out.

Multiply Julia’s regular throughout several employees, throughout several changes. After that include:

• Tiredness
• Missed out on turnings
• No time at all for breaks
• Numerous box weights and pallet elevations

This isn’t simply a laborious; it’s a configuration for injuries. And not the kind that recover over night. We’re speaking muscle mass stress, nerve damages, persistent neck and back pain, and lasting handicap. It’s not surprising that handbook palletizing rankings high up on the injury graphes.

The mathematics behind the trouble

Allowed’s simplify:

• 33% of overexertion injuries originate from lifting/lowering jobs.
• Injuries to the back and shoulders make up 79% of these situations.
• One solitary stress injury can set you back a company $ 67,000+.
• The indirect price (efficiency loss, turn over, spirits) can press that over $ 2 million in shed sales.

Hands-on palletizing does not simply stress your group. It silently gnaws at your
revenue margins and
manufacturing dependability.

The repair? Get rid of the danger totally

Unlike various other complicated automation jobs, palletizing is a piece of cake. It’s recurring. It corresponds. It’s asking for a cobot.

Right here’s what takes place when you automate:
✅ You get rid of the ergonomic danger entirely
✅ Your employees relocate right into much safer, higher-value jobs
✅ You obtain foreseeable efficiency and much less downtime
✅ You future-proof among your most susceptible procedures

And with Robotiq Palletizing Solutions, arrangement takes simply a couple of days. No customized design. No additional coding. Simply a much safer, much more effective line.

Why this issues currently

Labor scarcities. Insurance policy walkings. Limited margins. If you’re really feeling the stress, you’re not the only one, and hand-operated palletizing isn’t assisting. Every injury is an obstacle. Every hold-up, an expense.

However with automation, every pallet comes to be a chance to do much better.

Take the following action

Do not miss our Functional designs webinar with accredited safety and security specialist Carla Silver – register today!

Required even more information and stats? Download our Ergonomics ebook, likewise by Carla Silver.