Hexagon’s Quality Inspection Innovation Combines Laser Tracking and Non-contact Measurement

Hexagon’s Production Knowledge department has actually revealed a brand-new modern technology to decrease top quality evaluation hold-ups in massive production procedures. Integrating laser monitoring with laser radar performance, it allows makers to gauge comprehensive functions and fulfill limited setting up resistances from 10s of metres away. Improved well-known dimension and placing modern technology, the Leica Outright Tracker ATS800 uses substantial efficiency renovations in massive component production and setting up procedures by securely and swiftly gauging important functions and reducing usual manufacturing traffic jams.

The brand-new system allows makers to properly gauge great sides and functions throughout big quantities with unrivaled dimension procedure efficiency from a practical standoff range. Whether utilized to check big aerospace or vehicle frameworks, ship areas or wind generator elements, there is no requirement for drivers or robotics to be near to the component being gauged. This stays clear of unstable dimensions and security concerns and gives substantial time cost savings.

By integrating straight scanning and reflector monitoring capacities, the brand-new system changes 2 items of equipment with a solitary gadget. Making use of Hexagon’s trademarked PowerLock modern technology, the ATS800 immediately and instantly “locks on” to a repaired reflector and tracks its activities in genuine time, offering an outright setting recommendation. The capability to gauge target reflectors additionally substantially streamlines robot automation procedures, offering exact setting referencing within a larger coordinate system when the tracker is installed on a direct rail or a self-governing mobile robotic (AMR).

With its capability to execute high-precision dimensions of complex geometries and intricate surface areas from a risk-free range, the ATS800 will certainly be a flexible dimension device for quick evaluation in numerous sectors and applications.

• An airplane body can be promptly checked together with manufacturing without bringing target reflectors to the component, decreasing complete evaluation time from hours to mins. Making use of numerous tools or an AMR, a number of body areas or panels can be set checked overnight, additional decreasing evaluation time and preventing disturbance throughout changes.
• Directed setting up procedures that need current electronic dimensions throughout 3D setting up and breeding procedures will certainly be structured making use of the ATS800’s special synchronised monitoring capacity. It gives metrology-grade support precision to assist professionals line up and fix concerns in genuine time without quiting to rectify and remeasure.
• The gadget’s precise high-speed dimension of openings, attachments and sides can stay up to date with high-volume vehicle manufacturing– immediately examining important functions within secs without disturbance or the danger of robotic crash.
• Several hard to reach functions such as the openings that compose the screw pattern– important for the placement and attachment of massive wind generator areas or commercial pipework– can be gauged accurately and securely in the manufacturing facility.

Pirmin Bitzi, basic supervisor for Portable Measuring Gadget at Hexagon, commented: “Industries like aerospace and shipbuilding are making big frameworks where range and information are similarly essential. We’re delighted to use makers a system that supplies groundbreaking capacities to gauge complex functions with much less disturbance at the heart of manufacturing and throughout the critical points of setting up.”

Andreas Werner, CTO at Hexagon’s Production Knowledge department, included: “This laser tracker is a testimony to our dedication to deal with our consumers extremely carefully and establish items that deal with core market requires. Matching our laser scanning systems, the extremely mobile ATS800 can reduce hand-operated procedures from hours to mins and sustain the generation of an electronic double. In addition, it can be utilized on our consumers’ favored AMR or robotic systems to fast-track ‘switch’ automated evaluation with self-confidence throughout the shopfloor.”

Up until lately, robot automation has actually been restricted by the sustaining cabling and big control closets that avoid AMR usage and make complex robotic implementation in massive production. The ATS800 is IP54 ranked, can be run entirely wirelessly, and is extremely mobile due to the fact that it incorporates all systems and electronic devices right into a solitary light-weight tracker device with a little control box that can be firmly installed to and incorporated with usual robot control systems.

This brand-new modern technology is based upon Hexagon’s well-known system of Outright Trackers, prolonging its effective ATS household that currently consists of both the existing ATS600 and the brand-new ATS800. Consumers will certainly have the ability to interchange devices like batteries, tripods and reflectors as needed throughout their existing mount base as their demands transform. Created to link into consumers’ existing operations, the ATS household sustains Hexagon’s thorough software application growth packages, offering open assistance for assimilation within third-party hand-operated and computerized remedies.

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