How a Caulk Manufacturer Sealed the Deal with Robotiq’s Automation

When a leading caulk producer determined to take on labor lacks and ineffectiveness at the end of their assembly line, they located the ideal suit Robotiq’s Palletizing Remedy. Below’s just how they changed their procedures and established the phase for scalable success.

Consumer Account

This client runs in the building and construction product market, focusing on caulk manufacturing. Their items, necessary for building and construction and home renovation tasks, are delivered in boxes needing cautious handling and palletizing.

Photo Credit:  Vecteezy

Organization Obstacles

To profit from their knowledge in caulk manufacturing, the business required to fix a number of difficulties that prevented their development and performance:

1. Labor Lacks: Staffing their end-of-line palletizing procedures needed specialized employees for each and every line, producing a considerable concern, specifically throughout 2 changes.
2. Room Restrictions: Their first factor to consider of central palletizing systems exposed that these services eaten way too much room and needed substantial conveyor rerouting.
3. Expense & Danger: Central systems need a vital reformation of the manufacturing circulation and the enhancement of expensive conveyor systems. It presents a solitary factor of failing in your manufacturing circulation. Central cells need commercial robotics with a log reach and safety and security fencings, eating a great deal of valuable flooring room. If the central palletizer decreases, all the lines causing it quit. The high tempo and haul of the system make it really tough to change with people briefly when it comes to a problem
4. Versatility Demands: The business required a service efficient in managing numerous situation dimensions and positionings, making certain flexibility throughout various line of product.

Why Was Robotiq’s Palletizing Remedy a Great Fit?

After discovering their choices, the producer picked our palletizing option for its special benefits:

• Compact Impact: Unlike large central systems, our option used a tiny impact that fit perfectly right into their existing configuration.
• Simplicity of Usage: User-friendly software application attributes, such as innovative trajectory preparation and simulation devices, allowed fast release and marginal driver training.
• Cost-Effectiveness: With a forecasted ROI of under 2 years, the option lined up completely with their economic objectives.
• Scalability: The capability to execute the option line by line supplied a convenient path to complete automation without frustrating their sources.
• Strength: Also if one line decreases, the remainder of the manufacturing facility still creates. And also, the reduced tempo makes it feasible to briefly designate palletizing labor while the system is returned in manufacturing.
• Neighborhood Assistance: Cooperation with a regional companion made certain smooth assimilation, consisting of custom-made conveyor styles and gripper setups for optimum efficiency.

Tips if You’re Taking Into Consideration Automation

For organizations discovering automation, right here are vital takeaways from this success tale:

1. Begin Small: Deploy automation one line at once to lessen threats and attain very early success. Scaling comes to be much easier once the very first system confirms its worth. This is among the concepts of our Lean Robotics approach.
2. Concentrate On ROI: Focus on services that provide fast and quantifiable returns, like Robotiq’s Palletizing System.
3. Select Versatility: Choose versatile systems efficient in managing varied item needs without significant reconfigurations.
4. Companion with Specialists: Deal with dependable vendors and neighborhood companions to guarantee smooth application and recurring assistance.
5. Believe “Beyond package”: Do not ignore end-of-line procedures like palletizing when looking for automation chances. These jobs commonly generate considerable ergonomic and performance advantages.

Final Thought

This caulk producer’s trip highlights the transformative power of automation. By selecting Robotiq’s Palletizing Remedy, they got rid of labor difficulties, enhanced performance, and opened scalable development chances.

Intend to discover more concerning the distinction in between Centralized Palletizing and Lean Robotics? Download the Automated Palletizing Buyer Guide.

All set to take the initial step towards automation? Think about beginning with completion of your assembly line– it may simply secure the bargain for your success. Talk with among our specialists.