How one midwest manufacturer automated heavy lifting and unlocked new value with PCC

Labor scarcities. Ergonomic danger. Turn over on the product packaging line.
Noise acquainted? For lots of producers, specifically in the food and chemical fields, these obstacles are an everyday truth. Yet one Midwest-based manufacturer of preservative just recently revealed that with the ideal companion, automation does not need to be made complex, or costly.

The obstacle: Larger items, harder job problems

This producer required to palletize pails and bags of their artificial additive item. These hefty systems wore employees literally and made staffing challenging.

You truly do not desire somebody down at the end of a line handling these hefty plans all the time.

Despite a solid regional labor force, repeated jobs similar to this are tough to fill up and also tougher to preserve. That’s why the firm began checking out robot palletizing remedies.

The option: Scalable, pre-engineered robotics with PCC

Get In PCC, a Wisconsin-based systems integrator with deep origins in robotics– and a solid understanding of both design and company truths. PCC saw a possibility to streamline assimilation by utilizing a pre-engineered robot palletizing option powered by Robotiq and Universal Robots (UR20 and UR30). The crucial benefits?

• Very little design time— much less time invested structure from the ground up
• Reduced danger— shown software and hardware that functions out of package
• Maintained margins— integrators do not need to take in hours of customized style

This task begun with pails utilizing the PE20 option, and the group is currently preparing a follow-up for bagged items utilizing the greater haul AX30 design.

Why PCC sticks out

PCC isn’t simply an integrator; they’re a development companion. They do not quit at installment. Below’s what establishes them apart:

• Wider abilities: Past palletizing, they bring experience as a whole robotics and systems assimilation, permitting consumers to range automation throughout procedures.
• Customer-first state of mind: By concentrating on ROI and quick implementation, PCC assists producers relocate rapidly and with confidence, regardless of the financial environment.

This certain consumer was offered us via among PCC’s existing connections. They’re a massive follower of our item and they truly advertise it. That involvement makes a massive distinction.

Business effect: A 1 year repayment

In this instance, the complete system– consisting of the robotic, end-of-arm tooling, and transportation– was approximated around $ 150,000 The return? A complete repayment in simply year on 2 changes.

That indicates in year 2 and past, that exact same financial investment begins paying itself back. On a monthly basis. As Robotiq chief executive officer Samuel Bouchard states:

” Concentrate on what does not transform. Labor scarcities aren’t disappearing. And hefty, repeated job will certainly constantly be tough to personnel. Automation is just how you maintain relocating.”

Last takeaway for producers

If you’re battling with hefty product packaging, or simply tired of reusing labor via functions no person intends to remain in, it’s time to check out robot palletizing.

And if you intend to strike the ground operating, partnering with an integrator like PCC can make all the distinction They understand the technology, understand the marketplace, and most notably, understand just how to aid you win.

Connect to see just how automation might help your line.